Chemical & Materials

Mass Balance Lab

Recycle loops are where mass balances get hard: you can't compute the streams left-to-right because the recycle feeds back into the start, so every flow has to be solved at once. Drag the feed and the two split fractions and the whole flowsheet re-solves (through a real linear solver). Turn the recycle up and the internal flow balloons far above the fresh feed — yet the two product streams always still add up to the feed. That's conservation of mass, and the 'does it close?' check every chemical engineer runs.

MixerSplit ASplit BF 100.0S1 153.8S2 46.2S3 107.7S4 53.8recycle S5 53.8

153.8

Internal flow S1

53.8

Recycle

100.0

Products out

✓ yes

Balance closes

Feed F100
Split A (to S2)0.3
Recycle fraction0.5

The recycle couples the whole flowsheet — you can't just compute streams left to right, you have to solve them together. Crank the recycle up and the internal flow S1 balloons far above the feed, yet the products S2 + S4 always still sum to F. That's conservation of mass, and the "does it close?" check you run on every balance.

How to use this simulation

Recycle loops are where mass balances get hard: you can't compute the streams left-to-right because the recycle feeds back into the start, so every flow has to be solved at once. Drag the feed and the two split fractions and the whole flowsheet re-solves (through a real linear solver). Turn the recycle up and the internal flow balloons far above the fresh feed — yet the two product streams always still add up to the feed. That's conservation of mass, and the 'does it close?' check every chemical engineer runs.

Everything runs in your browser — no sign-up, no download. Change a value and the result updates instantly, so you can build a feel for how each input shapes the outcome. It pairs with Crameleon's practice exams and step sheets when you want to go from intuition to working the problems.